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The Toyota Template

The Plan for Just-In-Time and Culture Change Beyond Lean Tools
Book Hero Magic crafted this summary to help describe this book. While it's new and still learning, it may not be perfect - your feedback is welcome! Summary
The Toyota Template by Phillip Ledbetter explores the critical concepts and methods Taiichi Ohno used to develop the Toyota Production System (TPS), focusing on its evolution from Toyota's pre-TPS condition to a model for Lean efficiency. This book uniquely draws parallels between Toyota's early challenges and those faced by modern companies aiming to improve efficiency and waste elimination. It offers a clear explanation of the key elements of TPS, their sequential implementation, and their cultural impact within organisations, emphasising the importance of integrating all elements as a cohesive system rather than isolated tools.
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Format: Hardback
$7599
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Book Hero Magic created this recommendation. While it's new and still learning, it may not be perfect - your feedback is welcome! IS THIS YOUR NEXT READ?

This book is ideal for business professionals, entrepreneurs, and managers interested in Lean methodologies, operational excellence, and creating a problem-solving culture. It is particularly valuable for those seeking to understand how to implement world-class efficiency systems in any business setting by learning from Toyota's historical development of TPS.

Book Hero thinking about your next read

The Toyota Template explains and develops this template in an orderly and easy-to-understand fashion. The template orders the activities/concepts/methods for a successful implementation. The template explains the cultural value and how it occurs. Implementation of The Toyota Template will develop an efficient, Lean culture in any organization.

Book Hero Magic formatted this description to make it easier to read. While it's new and still learning, it may not be perfect - your feedback is welcome! Description

Much has been written about Toyota over the last 30 years focusing on both its products (superior vehicles), and its operational excellence based on its Toyota Production System (TPS). The Toyota Template details the critical concepts and methods that Taiichi Ohno implemented in developing the Toyota Production System. This book is different, however, regarding the parallels it draws between Toyota’s pre-TPS condition and companies today who are attempting to become more efficient and Lean.

In view of efficiency, excellence, culture, and general "Leanness," many organisations are in the same position as Toyota prior to implementing what was once called the "Ohno System." The building of TPS, with the goal to eliminate waste, evolved as problems were encountered and solutions put in place. A wonderful byproduct of these years of work was the growth of a problem-solving culture throughout Toyota that is unique in the business world.

Currently, the Toyota Production System is well established. Though constantly improving, the historical picture is visible. The question many have tried to answer for their own companies is "how can they achieve world class efficiency?" The Toyota Template answers this question. This book:

  • Explains the critically important elements of the Toyota Production System.
  • Analyses the sequence of implementation as the system developed.
  • Places these elements in a logical order of implementation based on the history and current knowledge. In addition, it addresses the effect of each element on the culture.

The author was prompted to write this book because of his personal observations of the failure of most attempts to develop Lean systems. What makes Toyota stand out is not any of the individual elements – it is crucially important to have all the elements together as a system. Most attempts have been focused on bits and pieces of the elements, or the tools.

The Toyota Template is about the relevance of the Toyota Production System to "any type of business" today. It is not an all-inclusive explanation of every aspect of TPS. Rather, this book succinctly identifies the key elements, places them in a logical, sequential order of implementation, and explains how each contributed to the formation of the Toyota culture.

Book Details

INFORMATION

ISBN: 9781138578715

Publisher: Taylor & Francis Ltd

Format: Hardback

Date Published: 01 February 2018

Country: United Kingdom

Imprint: CRC Press

Illustration: 11 Line drawings, black and white; 2 Halftones, black and white; 13 Illustrations, black and white

Audience: Professional and scholarly

DIMENSIONS

Width: 156.0mm

Height: 234.0mm

Weight: 370g

Pages: 100

About the Author

Phil Ledbetter is a passionate advocate of the Toyota Production System and the many benefits it can provide for business. He worked as a leader in management with Toyota Motor Manufacturing – KY for 16 years. As Group Leader, he learned, practiced, and taught the many elements of the TPS. He was certified as a kaizen leader where he taught other members of the management team problem solving. In his time at Toyota he was immersed in all aspects of TPS. Phil is an accomplished teacher and conference speaker having developed classes for and taught hundreds of employees on all aspects of the Toyota Production System. Since leaving Toyota, Phil has been instrumental in the implementation of various Toyota methods in the cabinet, decorative glass, and crane fields including successful implementation of pull systems, quality systems, andon systems and 5S programs among other accomplishments. He’s also been a franchised small business owner. He has: First hand, hands-on knowledge of the Toyota Production System (16 years in management at Toyota). The ability to adapt TPS knowledge to the particular context. Excellent problem solving skills. Passionate about true lean/TPS. . CORE COMPETANCIES Demonstrated expertise in the Toyota Production System, *Certified Kaizen Train-the-Trainer, *Quality Circle Advisor, *7-Step Problem Solving (A3), *Hoshin Kanri, *Heijunka, *Jidoka, *5S, *Continuous One-Piece Flow, *Visual Controls, *Standardized Work, *SMED, *Pull Systems, *Poke Yoke, *Andon, *TWI, *TPM, *Budgeting/Forecasting, *Inventory Management, *Interviewing

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